Fusion of Engineering, Performance & Service

Feature

Tank
Tanks are fabricated from mild steel or Stainless Steel and also from Die Cast Aluminium
Tanks are Designed with sufficient thickness to ensure strength and rigidity and mimimum weld joints
Tank Top Plate is Mild Steel, Stainless Steel or Aluminium of sufficent thickness to ensure rigid support to the whole assembly
All joints like top plate assembly to tank, pipe entries from top plate etc.are sealed using suitable elastomer
Manhole covers are provided in front of the tank to facilitate cleaning and maintenance
Baffle Plate is provided inside the tank to isolate pump suction from turbulence of return line
Following standred accessories are provided :
  • »  Oil collection tray on the top in periphery
  • »  Drain Valve
  • »  Air breather
  • »  Oil level Gauge
  • »  Inspection Cover
Following Optional accessories are provided :
  • »  Oil Level Switch
  • »  Temperature Gauge
  • »  Temperature Sensor, Digital Temperature Switch
  • »  Flow Meter and Flow Switch
  • »  Electrical Terminal Box
Mild Steel Tanks go through a 7 tank cleaning process after which they are phosphated and powder coated

Tubing
Cold Drawn seamless tubes as per DIN2391 are used for piping
Ermetto bite type ferrule fittings are used for low pressures and weld-on-nipple or SAE flanges are used for high pressures
Tubes are suitably for oil velocity and pressure
All pipes are well supported using suitable clamps aesthetically laid out.
All pipes are pickled, Zink Plated and cleaned with kerosene before assembly
Hoses are used at locations prone to vibrations.

Motor - Pump Unit
The unit is either mounted vertically with pump immersed inside the tank for positive suction and low noise level or horizontally for ease of replacement as per choice
Generally 15HP and above installations are Horizontal and on anti - vibration pads and a common plates
Large pump-motor assemblies are also mounted at the side of the tank for positive suction. They are provided with isolation ball valves, flexible bellows
The units are coupled with bell housing and flexible drive couplings
Location Markers are provided for ease of re-assembly


Hydraulic System
System is design for the operating logic with multiple flow and pressure controls as desired.
System is Design with adequate care to ascertain the right sizing and selection of component taking into account the application and duty cycle
Tank is sized to take care of oil level fluctuation and heat dissipation
Systems are designed with energy conservation with the help of high - low circuits, accumulators and variable delivery pumps
Systems are designed to start on "No Load" and Idle running with Venting Fecility.
Systems are designed with Pilot Check valves in Pressure holding circuits, Reducing valves for separate Low Pressure setting, Sequence valves and Pressure Switches for Sequencing circuits, Pressure Compensated Flow control valves for precise speed controls, Counter Balance valves for falling load support, Catridge valves for high flows and smooth operation, Pressure Switches, Pressure Transducers and Hose Burst valves for Safety as per the requirement of applications
Systems are also designed for Closed Loop applications with Proportional valves for high accuracy and automation controls. Systems are also designed with Hydro - Static Drives
Systems are Manifolded to a large extent for following adventages
  • »  Compact Construction
  • »  Reduction of tubing and number of leakage points
  • »  Improve the System stiffness and Performance
  • »  Facilitate maintenance
Systems are provided with good quality pressure guages with isolator for safety. In addition, extra guage points also provided with minimess coupling to fecilitate maintenance
System is Designed using all standard makes such as Yuken, Vickers, Denison, Bosch - Rexroth, parker, Dowty, Siemens, Bharat Bijlee, Hydroline, Bhagwati, stauff, Waree, Wika, GIC, Shridhan, etc.
All Fasteners used in the system are 8.8 class or better

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